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 Duration 21 hours

Course Outline

Introduction to AI in Manufacturing

  • Trends in smart manufacturing and Industry 4.0
  • Overview of AI applications in operations
  • Key performance metrics and KPIs

Data Collection and Preparation

  • Manufacturing data sources (sensors, PLC, MES)
  • Cleaning and formatting time-series data
  • Preprocessing using Pandas and Jupyter

Descriptive and Diagnostic Analytics

  • Data exploration and visualization techniques
  • Correlation analysis and root cause identification
  • Building custom dashboards with Power BI

Machine Learning for Process Optimization

  • Supervised and unsupervised learning methods
  • Clustering for pattern discovery
  • Regression and classification for predictive tasks

AI for Predictive Maintenance and Quality

  • Anomaly detection and predictive alert systems
  • Developing failure prediction models
  • Enhancing product quality through model insights

Real-Time Analytics and Feedback Loops

  • Streaming data and real-time processing
  • Integration with SCADA/MES systems
  • Feedback mechanisms for automatic process adjustments

Case Study and Capstone Project

  • Hands-on analysis of real-world datasets
  • Designing and validating an optimization model
  • Presenting a final AI-driven improvement plan

Summary and Next Steps

Requirements

  • Familiarity with manufacturing processes or operations management
  • Experience in data analysis or Excel-based reporting
  • Basic proficiency in programming or scripting

Target Audience

  • Process engineers
  • Plant supervisors
  • Lean Six Sigma professionals

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