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Duration 21 hours
Course Outline
Foundations of WAAM and Hybrid Manufacturing
- Introduction to metal additive manufacturing
- Core WAAM principles and deposition methodologies
- Robot-CNC hybrid strategies and emerging industry trends
Fundamentals of FANUC Welding Robot Programming
- Introduction to FANUC robotic systems and ROBOGUIDE software
- Designing motion paths for arc welding tasks
- Setting teaching points, tool offsets, and coordinate frames
GMAW Process Parameters and WAAM Deposition Strategy
- Configuring Gas Metal Arc Welding (GMAW) parameters for WAAM
- Managing wire feed rates, travel speeds, and current levels
- Planning single-bead and multi-bead layering techniques
Coordination with HAAS CNC Systems
- Understanding 5-axis worktable mechanics and part positioning
- Aligning references and calibrating with robotic motion paths
- Crafting CNC toolpaths for hybrid finishing operations
Integrated Workflows: Robot and CNC Synchronization
- Process planning: evaluating robot-led versus CNC-led hybrid sequences
- Implementing handshaking, data communication, and synchronization methods
- Simulating and analyzing real-world process timing
Process Validation and Troubleshooting
- Ensuring geometric accuracy and consistency in WAAM outputs
- Addressing weld defects, layer distortion, and post-processing requirements
- Navigating common challenges in hybrid production environments
Conclusion and Future Directions
- Recap of key integrated WAAM process elements
- Roadmaps for production validation and scalability
- Next steps in testing, safety compliance, and quality assurance
Requirements
- Familiarity with core industrial automation principles
- Hands-on experience in welding or robotic programming
- Fundamental understanding of CNC machining operations
Target Audience
- Robotics and welding technicians
- Engineers in manufacturing and automation sectors
- Specialists engaged in hybrid CNC and robotic processes
Testimonials (1)
Practical usages are very impressive.
