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 Duration 14 hours

Course Outline

Introduction to CAPEX and the Investment Perspective

  • Defining capital expenditure within the manufacturing sector.
  • The impact of financial evaluation on operational choices.
  • Typical errors made by managers without finance expertise.
  • Aligning CAPEX with broader strategic business goals.

Time Value of Money, Discount Rates, and WACC

  • Grasping the concepts of present and future value.
  • Determining and choosing suitable discount rates.
  • Weighted Average Cost of Capital (WACC) and project-specific rates.
  • Hands-on exercises involving the discounting of cash flows.

Net Present Value (NPV), IRR, MIRR, and Payback Period

  • Computing NPV as the primary benchmark for investment decisions.
  • Employing IRR as a supplementary screening method.
  • Mitigating reinvestment assumption pitfalls through Modified IRR (MIRR).
  • Utilizing Discounted Payback Period as a liquidity checkpoint.

Economic Value Added (EVA) and Shareholder Value

  • Calculating EVA: NOPAT reduced by (Capital Invested multiplied by WACC).
  • Aligning CAPEX budgeting strategies with shareholder value generation.
  • Contrasting EVA with conventional accounting measures.
  • Case study exploring value-based management in manufacturing.

Constructing the CAPEX Business Case

  • Organizing cash flow forecasts for capital projects.
  • Distinguishing between operating and capital cash flows.
  • Considering working capital and terminal value.
  • Assembling a full investment case from operational data.

Scenario and Sensitivity Analysis

  • Creating three scenarios: Base, Optimistic, and Pessimistic.
  • Generating tornado diagrams for sensitivity ranking.
  • Pinpointing value drivers and critical assumptions.
  • Practical exercises conducted in Excel.

CAPEX Processes, Templates, and Capex Cards

  • Stage-gate approval mechanisms for capital projects.
  • Designing one-page Capex Cards with strategic alignment.
  • Incorporating financial metrics, risk ratings, and timelines.
  • Standardizing Requests for Funding documentation.

Risk Analysis, Monte Carlo Simulation, and Real Options

  • Implementing Monte Carlo simulation using spreadsheet add-ins and Python.
  • Addressing uncertainty in manufacturing investment choices.
  • Real options analysis for production flexibility and expansion.
  • Determining when to employ probabilistic versus deterministic models.

ESG, Sustainability, and Regulatory Factors

  • Incorporating ESG and sustainability metrics into cash flow models.
  • Carbon costs, energy efficiency, and green capex incentives.
  • Modifying risk premiums for environmental compliance.
  • Conveying sustainability advantages to financial stakeholders.

Executive Narrative, Storytelling, and Requests for Funding

  • Developing a clear executive summary for CAPEX proposals.
  • Structuring the funding request and connecting it to strategic value.
  • Storytelling techniques tailored for non-finance audiences.
  • Analyzing and critiquing sample funding requests.

Post-Investment Review and Benefit Realization

  • Establishing post-investment review (PIR) frameworks.
  • Monitoring actual outcomes against projected benefits.
  • Implementing feedback loops to refine future CAPEX proposals.
  • Fostering a culture of accountability in capital spending.

Requirements

  • Familiarity with manufacturing operations and plant oversight
  • Proficiency with spreadsheet applications, such as Microsoft Excel

Target Audience

  • Manufacturing managers and plant supervisors lacking a finance background
  • Engineering managers responsible for developing capital expenditure proposals

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