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 Duration 14 hours

Course Outline

Introduction

  • The History of Lean: The Toyota Production System
  • Lean Manufacturing versus Lean Service Operations

Lean Thinking

  • Organizing Human Activities

The Five Principles of Lean

  • Value
  • The Value Stream
  • Flow
  • Pull
  • Perfection

Types of Waste

  • Tangible versus Intangible Waste
  • Value-Added versus Non-Value-Added Activities in Work
  • Eight Types of Waste in Service Operations
  • The Pitfall of Using Incorrect Metrics to Measure Waste

Measuring Performance

  • Observing Processes
  • Key Aspects of KPIs
  • Time as a Critical Factor

Systems Thinking

  • Managing for the Future
  • Deming's Systems Thinking in Service Industries

Preparing the Enterprise for Lean

  • Lean Processes
  • The Continuous Improvement Cycle
  • Realigning Metrics
  • Overcoming Resistance
  • Pilot Projects

Implementing Lean in Your Organization

  • Organizing Teams
  • Applying Technology and Tools
  • Developing People and Partners
  • Tracking Work with Kanban
  • Kaizen Workshops

Process Mapping

  • Using Workflow Diagrams
  • The Order-to-Delivery Cycle

Value Stream Mapping

  • Lean Measurements
  • Creating Current and Future State Maps

Value Stream Analysis

  • The 5S Methodology
  • Just-in-Time
  • Built-in-Quality

Promoting Lean Thinking Across the Enterprise

  • Tools and Culture Change
  • Coaching
  • Developing Communication and Feedback Channels
  • Focusing on Long-Term Learning
  • Being Data-Driven

Assessing the Results of Lean

  • Lean Maturity Matrix
  • Tracking Performance
  • Benchmarking Against Other Companies

Developing Lean Leaders

  • Setting Up a Lean Leadership Team
  • Creating a Succession System

Complimentary Methodologies

  • Agile and Scrum
  • Six Sigma

Closing Remarks

Requirements

  • A commitment to developing personnel, enhancing efficiency, and eliminating waste within the organization.

Intended Audience

  • Business managers

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